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Surface Finishing

After machining, there are always some scratch marks left behind. These parts are polished to attain a certain look and feel, and this is called surface finishing.

From Wikipedia: Finishing processes may be employed to: improve appearance, adhesion or wettability, solderability, corrosion resistance, tarnish resistance, chemical resistance, wear resistance, hardness, modify electrical conductivity,

Types of finishing

Generallly, they are of two types:
1. Removing or reshaping
2. Adding or altering

Examples

They vary by the material in context (e.g. Textiles, Wood, Metal, Wood, Cement, Jewellery, etc.)

  • Mirror Finish
  • Shiny finish
  • Matte Finish
  • Coarsely Grained Finished
  • Anti-microbial finish (Textiles)

Methods of finishing

  • Sanding and Polishing
    • Can be done by hand, or by other techniques for hard to reach areas
  • Electric Discharge Machine (EDM) Spark Erosion
    • Largely Replaced by Chemical Etching
  • Media Blasting
    • Example: Silica, Glass, Aluminium Oxide, Dry Ice, Plastic Beads, etc.
  • Chemical Etching
  • Laser Etching

Some facts

  • Material Removal is about 0.0003" - 0.0007" for most polishing applications after machining

Examples

Common Examples

Leather

Somehow shoe polish makes leather shoes shine, when applied with polish brush. The type of brush fibers also play a role.

Metal

In school we used to use Brasso for polishing school emblem and belt. Brasso is an inflammable material.

Industrial

Plastic

An example I saw on shorts:

This seems to be an example of shiny finish.

  • Take the plastic trim, sand it in the sun
  • Rub it with an 800 Wetordry paper
  • Clean it up with alcohol wipes
  • Prime it with a plastic primer (was Plastic Spray PS 12)
    • Add at least 3 coats of a normal primer
  • When it is done, rub it with a 1500 wetordry paper
  • Now apply the base coat, one that also contains a lacquer (was MOTIP Car Paint Acryl | Autolak / Autolack)
  • When it is dry, again rub it with a 1500 wetordry paper
  • Rub with a cretin compound (?) (was Menzerna MEDIUM CUT POLISH)
  • After plenty of rubbing, it should start to look good
  • Then add wax on to protect the painting (was Brillo Cera | Cera Briiho)
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